Manufacturing
Smart Manufacturing ERP for Global Automotive Supplier
Client: Global Automotive SupplierDuration: 18 monthsTeam Size: 28 engineers
+35%
Production Efficiency
70%
Downtime Reduction
12
Factories Connected
$8M
Annual Savings
The Challenge
What We Were Asked to Solve
Disconnected SAP instances across 12 global factories with no IoT integration, manual quality inspection, and reactive equipment maintenance costing millions in unplanned downtime.
Our Solution
How We Solved It
Unified SAP S/4HANA implementation with custom IoT sensor integration, real-time production dashboards, predictive maintenance ML models, and automated quality control using computer vision.
Impact Delivered
Key Outcomes
12 factories unified under single SAP instance with real-time sync
Predictive maintenance eliminating 70% of unplanned stoppages
Quality defect rate reduced from 3.2% to 0.6%
Production scheduling optimization improving OEE by 35%
Technologies Used
SAP S/4HANAAzure IoTPower BIPythonTensorFlowReact
“
The IoT and AI integration BizOpsHub delivered transformed our operations. We now predict machine failures before they happen.
Hans Weber
VP Operations, Automotive Group
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