Logistics & Supply Chain
Warehouse Management System for Distribution Giant
Client: National Distribution CompanyDuration: 9 monthsTeam Size: 14 engineers
99.9%
Picking Accuracy
3x
Processing Speed
99.8%
Inventory Accuracy
0
Peak Season Backlog
The Challenge
What We Were Asked to Solve
The client operated 5 mega-warehouses with paper-based receiving and picking processes. Inventory accuracy was 87%, order fulfillment errors were high, and they had zero real-time visibility into stock levels. Peak season consistently caused order backlog of 3-5 days.
Our Solution
How We Solved It
We built a modern cloud WMS with IoT barcode scanner integration, real-time inventory tracking, automated pick-path optimization, carrier API integrations for label printing and tracking, and a mobile app for warehouse staff. The system was deployed in 5 warehouses simultaneously.
Impact Delivered
Key Outcomes
Inventory accuracy improved from 87% to 99.8%
Order fulfillment errors reduced by 96%
Picking throughput tripled with optimized paths
Real-time visibility across all 5 warehouses on single dashboard
Successfully handled 3x normal volume during peak season
Technologies Used
ReactNode.jsPostgreSQLRedisAzure IoTDockerKubernetes
“
The WMS transformation gave us the confidence to expand to 3 new warehouses knowing we had the systems to scale.
James Carter
COO, Distribution Company
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